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Wblock
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WBLOCK
" System for seamless construction of building walls "
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Answers to questions asked about the Wargacki WBLOCK System
Chapter 1:
General information:
1. What is the Wargacki WBLOCK System?
WBLOCK is the trade name of the patented invention " System for seamless construction of building walls " which consists of many system elements for construction of building walls without the use of wet mortars and adhesives.
The elements will be manufactured from ecological building materials. They have been designed to meet the highest standards of thermal insulation, fire resistance and acoustics, making them suitable for buildings up to 5+ stories high or higher.
The construction of building walls using elements of the Wargacki WBlock System can be performed in all weather conditions.
2. What materials are used to produce WBLOCK?
WBLOCK is made using expanded clay and perlite technology, which guarantees durability, sustainable development and improved construction parameters.
3. Who is the target user of WBLOCK?
W BLOCK is the ideal solution for architects, developers, contractors and engineers involved in residential, commercial and industrial construction.
Chapter 2:
Technical Specifications
4. What densities are available for WBLOCK?
In BLOCK it is available in four densities:
• 1000 kg/m³
• 1100 kg/m³
• 1200 kg/m³
• 1400 kg/m³
Production at higher density for construction purposes is planned.
5. What is the compressive strength of WBLOCK elements?
The compressive strength is from 6.3 MPa to 7.9 MPa, depending on the density.
With higher density we will obtain higher compressive strength parameters above 7.9 MPa.
6. What is the thermal conductivity of WBLOCK elements?
WBLOCK elements have a thermal conductivity of 0.19 ± 0.18 W/m² K, which exceeds the industry standard of currently used blocks which is above 0.20 W/m² K.
7. What acoustic properties do WBLOCK elements have?
WBLOCK provides exceptional acoustic insulation with a soundproofing level of Rw 53 dB, effectively reducing the transmission of airborne noise.
8. What is the fire resistance class of the WBLOCK block?
WBLOCK is rated REI 240 and REW 240, guaranteeing structural integrity, insulation and wall integrity for up to 240 minutes when exposed to fire.
Chapter 3:
Construction Possibility
9. How are WBLOCK elements assembled on site?
The WBLOCK system elements are designed to facilitate installation (laying) using standard masonry techniques only without the use of wet mortars and adhesives.
It is compatible with existing tools and does not require specialist equipment or skills, which reduces the complexity of building walls.
10. Can the WBLOCK block be used in prefabricated construction?
Yes, WBLOCK elements are ideal for prefabricated construction due to their modular design and consistent quality, which enables quick assembly and reduced construction time on site.
11. Does WBLOCK require reinforcement during installation?
The reinforcement depends on the specific application and building height. For load-bearing walls in multi-storey buildings, standard reinforcement techniques can be used in combination with WBLOCK.
12. Are there any restrictions on the size or shape of structures built using WBLOCK?
WBLOCK system elements offer flexibility in design. However, for large spans or unique architectural and structural shapes, additional engineering consultation may be necessary to ensure structural integrity.
13. What is the average installation time of WBLOCK compared to traditional masonry?
The modular design and precise dimensions of WBLOCK significantly reduce assembly time compared to traditional masonry solutions, allowing for faster project implementation and savings on labor costs.
For example, a house with an area of 100m2 and 120m2 walls, dimensions of the house length: 10m x width: 10m x height: 3m, with several window openings and two openings for doors. Such a building will be built in less than 20 hours.
14. How does WBLOCK integrate with other building systems?
The WBLOCK solution integrates seamlessly with insulation, cladding and mechanical systems, ensuring compliance with modern building practices and meeting energy efficiency goals.
15. What are the requirements for storing and handling WBLOCK elements?
We recommend storing WBLOCK in a dry, covered place, but it can also be stored outdoors in its original packaging. The components are easy to handle, which reduces the challenges of transport and storage.
16. Can the WBLOCK block be cut or modified on site?
NO, because WBLOCK elements are specially designed for a given building, or can be used for any project after previously designing and modifying the project for the elements. However, WBLOCK elements can be drilled and holes made according to the assembly procedure.
Chapter 4:
Conditions of roof panels and coverings,
17. Can WBLOCK elements be built on prefabricated slabs?
Yes, WBLOCK has been specifically designed to be compatible with precast panels, ensuring stability and structural integrity in all applications.
18. Are there any special requirements regarding the condition of the plates?
WBLOCK performs optimally when installed on level, stable precast slabs or reinforced concrete bases. Careful inspection of the slab surface is recommended to ensure proper load distribution.
19. Is the WBLOCK system compatible with prefabricated roofing systems?
Yes, WBLOCK is fully compatible with prefabricated roofing systems. Its modular design supports seamless integration with these systems, providing faster installation and increased construction efficiency.
20. Will the WBLOCK block withstand additional loads from heavy roofing materials?
Depending on the selected density and compressive strength, WBLOCK can support a range of roofing systems, including heavy precast roofs. Engineering advice is available for specialist requirements.
Chapter 5:
Applications and Compatibility
21. What types of buildings can be constructed using W BLOCK?
WBLOCK is suitable for various structures, including detached, semi-detached , low and medium buildings up to 5+ storeys high. It can be used for structural walls up to +10 storeys high , partition and load-bearing walls.
22. Is WBLOCK compliant with UK and EU building regulations?
Yes, WBLOCK has been designed to meet or exceed the requirements of UK and EU building regulations.
Certification processes, including BBA certification, are ongoing to further confirm compliance.
23. Can WBLOCK elements be used without additional insulation?
WBLOCK is designed to achieve better thermal performance. In some cases, additional insulation may be required depending on the needs of the specific project and regulatory requirements.
24. Is WBLOCK frost-resistant?
Yes, WBLOCK is fully frost resistant, making it suitable for use in regions that experience extreme freeze-thaw cycles.
Chapter 6:
Advantages and Benefits
25. How does WBLOCK contribute to sustainable development?
WBLOCK is based on environmentally friendly expanded clay and perlite technology, which reduces the impact on the environment while ensuring high efficiency.
26. What are the main benefits of using WBLOCK?
Exceptional thermal and acoustic parameters,
Higher fire resistance,
Frost resistance and durability,
Resistant to fungi, molds and rodents,
An intuitive way to design and construct building walls,
Reduced construction time and reduced labor requirements.
27. Does WBLOCK require specialized installation techniques?
No, WBLOCK has been designed with ease of use in mind, making it compatible with standard construction techniques and reducing the need for specialist labour.
Chapter 7:
Orders and Support
28. How can I order WBLOCK?
Orders can be placed directly through System Wargacki Ltd or authorized distributors.
For more details, please contact us by email or phone.
29. What technical support is available for WBLOCK?
Our technical team provides comprehensive support including product guidance, installation advice and regulatory compliance documentation.
30. Is there a warranty on WBLOCK?
Yes, WBLOCK is covered by a manufacturer's warranty covering material performance under standard conditions.
If you have additional questions or need support, please contact:
Technical Team of the Wargacki System Ltd.
Overview of the Wargacki System
Intention
System Wargacki Ltd. is committed to global transformation of the built landscape with innovative, sustainable building solutions. Our mission is clear: to make a significant difference in the efficiency, sustainability and profitability of construction through pioneering technology.
Vision
To lead the global transformation towards rapid, sustainable and resource-efficient construction, enabling developers to meet high standards of both speed and environmental responsibility.
Flagship product: WBlock
WBlock is a groundbreaking system of building wall elements, designed to meet the most demanding structural and environmental requirements, particularly well-suited to large investments.
The system offers:
Accelerated project completion time: WBlock enables construction work to be completed up to three times faster, significantly reducing typical construction times.
Lower material and labor costs: Modular design minimizes the need for traditional materials and skilled labor, resulting in a 30% cost reduction.
Excellent thermal and structural performance: WBLOCK is designed to eliminate thermal bridges, eliminating the need for additional insulation, and is resistant to extreme environmental conditions, including:
Hurricane and earthquake resistance tests are planned.
Sustainable composition: WBLOCK is made from recyclable materials such as perlite and expanded clay, making it aligned with sustainable development goals by minimising waste and reducing environmental impact.
The WBLOCK system elements allow you to completely eliminate the purchase of additional materials for so-called cuts during the construction of building walls,
WBlock Applications
WBlock’s versatility extends far beyond exterior walls. Its robust, interlocking design and lightweight, eco-friendly materials make it ideal for a variety of applications, including:
Single-family homes and housing estates: WBlock is a fast and efficient solution for building durable, insulated homes.
Tall Buildings: The structural integrity and strength of WBlock makes it suitable for the construction of high-rise and multi-story buildings, maintaining stability and thermal efficiency even at greater heights.
Warehouses and industrial facilities: WBlock is an efficient and economical solution enabling the construction of large facilities such as warehouses and storage facilities.
Offices and hospitality: WBlock can be used to create energy-efficient commercial spaces, minimizing long-term operating costs.
Agricultural and rural buildings: Insulating properties and resistance to extreme weather conditions make Wblock ideal for agricultural applications. Designed to withstand adverse conditions
WBlock has been carefully designed to withstand harsh environmental conditions, making it suitable for areas prone to natural disasters. Key features include:
- Weather Resistance: The WBlock system is designed for all-weather use to perform effectively in a variety of climates, withstanding temperature fluctuations, humidity and high winds for long-term reliability and structural integrity.
Strategic Advantages for the Saudi Market
In response to the Saudi Vision 2030 initiative, W Block offers a highly efficient solution that aligns with the country’s goals of sustainable development, rapid urbanization, and innovative construction technologies. With its speed, reduced labor requirements, and eco-friendly profile, W Block can support large-scale projects across residential, commercial, and industrial sectors, enabling rapid construction while supporting environmental and economic goals.
Production and global reach
With ongoing scaling of production in Europe and plans to build a highly automated factory in the UK, System Wargacki is prepared to reliably meet the high demands. We work with global partners in modular construction and environmentally friendly materials,
providing comprehensive solutions that integrate seamlessly with modern construction practices.
Commitment to environmental, social and governance (ESG) issues
The Wargacki System’s commitment to sustainability is evident in every aspect of WBlock.
By significantly reducing CO2 emissions, offering 80% recyclable materials and increasing energy efficiency, we help customers comply with laws and regulations in an increasingly environmentally conscious market.
for further technical information and visualizations.
Contact
For more details and to discuss your specific project requirements, please contact our team
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Wargacki WBlock System
Problem solving,
The construction industry faces ongoing challenges resulting from reliance on outdated, environmentally unfriendly construction methods that are inefficient, labour-intensive and wasteful.
The Wargacki system introduces WBlock, a breakthrough innovation that solves these problems.
WBlock has been designed to overcome the inefficiencies of traditional construction, using advanced locking mechanisms that eliminate thermal bridges, lightweight materials and a sustainable approach.
This mortarless system of elements creates monolithic structures with higher strength and thermal properties.
No weather (atmospheric) conditions affect the process of erecting building walls, which places this system at the forefront of the most effective and timeless systems.
It supports inclusivity by enabling people of all skill levels to use technology effectively. By minimizing construction waste and reducing reliance on energy-intensive methods, WBlock contributes to significant reductions in CO2 emissions, which is in line with global sustainable development goals.
Solution
WBlock by System Wargacki is a new approach to construction by introducing system elements that:
They eliminated the need to use wet mortar, adhesives, mortar in tubes, additional materials for cutting, no construction waste except packaging, simplified construction and reduced work intensity.
Improving thermal efficiency: Meeting energy efficiency requirements.
They ensure durability: Resistance to various environmental conditions.
Promoting inclusivity: Reducing skills barriers for builders.
This innovative solution opens up new possibilities for fast, sustainable and economical construction in both the residential and commercial markets.
Innovation
The basis of the innovation of the Wargacki System is the unique design and materials of WBlock:
1. Unique locking mechanism:
Quick installation with seamless finish, maintaining structural integrity without
necessity of using mortar.
2. Sustainable materials:
The use of lightweight, ecological materials: expanded clay and perlite providing exceptional thermal insulation and environmental friendliness.
3. Energy efficiency:
Designed for high-performance construction including low-energy, passive and plus-energy homes.
4. Durability:
Resistance to fire, mold and fungi, pests and extreme weather conditions.
Technical Challenges and Risk Mitigation
1. Strength to weight ratio optimization:
Challenge: Balancing lightness with structural integrity.
Solution: Iterative testing and optimization of material composition.
2. Environmental adaptability:
Challenge: Ensuring consistent performance in a variety of climate conditions.
Solution: Rigorous environmental simulations and testing protocols.
3. Material Supply Chain:
Challenge: Potential disruption to sourcing of unique materials.
Solution: Diversify suppliers and maintain critical inventory reserves.
4. Products and schedule
Project Development - Purpose:
5. Development of the architectural and construction concept and finalization of the WBlock project.
Timeline: Months 3- 6.
Deliverables: Detailed CAD models, 3D prototypes and technical specifications.
Material and mold testing - Purpose:
Verification of material performance and optimization of production molds.
Timeline: Months 3-9.
Comprehensive mold for testing and serial production of system components.
Construction of a prototype house:
Construction of a prototype structure with an area of 30 - 50 m² presenting the advantages of the WBlock System.
Timeline: Months 8-12.
Deliverables: Fully constructed prototype and stakeholder feedback.
Certification and commercialization
Goal: Obtain regulatory certificates and prepare to enter the market.
Timeline: months 10–18.
Deliverables: Certification documents and marketing materials.
Market potential
WBlock aims to meet the growing demand for sustainable building solutions. Key Indicators
Market size: 300,000 homes built a year in the UK; 4.6 million homes globally.
Cost savings:
Up to 30% reduction in construction costs on materials and labor,
Impact on the environment:
CO2 emissions are reduced by 70% compared to traditional methods.
Expansion into the European market, which accounts for 20% of the global market share, is a strategic priority.
Application
WBlock by System Wargacki is poised to revolutionize the construction industry. Addressing critical inefficiencies and environmental challenges, it offers a robust, scalable, and sustainable solution for modern
construction needs. Through meticulous design, rigorous testing and strategic market positioning, WBlock is guaranteed to set new standards for green and efficient construction worldwide.
Technical data sheet:
WBLOCK – an advanced construction system by System Wargacki
Product description
The WBLOCK system is an innovative solution adapted to modern building requirements. Designed to provide exceptional performance in terms of structural, thermal and acoustic parameters, the WBLOCK system is designed to meet and exceed the strictest regulations
UK and EU construction. Ideal for buildings up to 10+ storeys, it combines sustainability, durability and adaptability to set a new benchmark in building materials.
Technical data
Density (kg/m³) Compressive strength (MPa) Weight of one element (kg)
1000 6.3 19.9
1100 6.9 21.9
1200 7.3 23.9
1400 7.9 27.8
Key Performance Features
1. Fire resistance (1400ºC)
Classification:
REI 240: Maintains load-bearing capacity and insulation for 240 minutes under fire conditions
exposure.
REW 240: Maintains wall integrity for 240 minutes under fire conditions.
2. Sound insulation
Performance level: Rw 53 dB
Provides exceptional acoustic insulation, reducing airborne noise transmission.
3. Frost resistance
Completely frost-resistant, ensuring performance and durability under extreme freeze-thaw cycles.
4. Thermal conductivity
Target values: 0.19 ± 0.18 W/m² K
It exceeds the parameters of traditional blocks, ensuring better energy efficiency with reduced need for additional insulation.
Applications
The WBLOCK system is suitable for a wide range of applications, including:
Building structures:
For low and medium-rise buildings (0 to 10+ floors).
Wall construction: Structural and partition walls.
Fireproof barriers: meeting high fire safety standards.
Engineering and design features
Material innovation, elements manufactured using expanded clay and perlite technology,
WBLOCK is characterized by excellent thermal efficiency
Patent publications:
WO 2024172673
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